Methodist Research Institute - Project Team:
Project Manager: Jacobs Facilities, Inc.
Architects:
WHR Architects Inc: (Lead Architect)
KPF Associates PC: Building & Interior Spaces Architect
Co-Architects: Level 5 Architect
Structural Engineer:
Haynes Whaley Associates
MEP Engineer:
Affiliated Engineers, Inc.
Data, Voice, & A/V Engineer:
DataCom Design Group
Civil Engineer:
Walter P. Moore
Lab Planners: GPR/Jacobs Consultancy
Landscape Architect: Kudela & Weinheimer
RESEARCH INSTITUTE FACILITIES
High-end conference room & assembly spaces, all complete with video conferencing capabilities
State of the art interchangeable animal & human imaging modalities, including PET/CT, SPECT/CT and 3.0T MRI
MITIE premiere surgical training facility, including several fully functional operating rooms, da Vinci robots, 15 individual training stations & the A/V equipment to broadcast training world wide
2 full floors, approximately 70,000 SF, of animal Vivarium with ABSL & BSL3 facilities for infectious disease research
2 full floors, approximately 70,000 SF, of open lab space
(cGMP) Current Good Manufacturing Practices as defined by the FDA, facility to prepare clinical-grade biological agents and small molecules
Cyclotron & hot cell laboratory in basement to facilitate the creation and manipulation of isotopes for use in both research and manufacturing
PROJECT INFORMATION
439,000 Sqft cast -in-place concrete research & manufacturing facility
Total project cost: 230 million dollars
Total construction cost: 180 million dollars
12 story building with basement &.4 mezzanine floors for MEP services
Construction started November 6, 2006
Completion in October 2010
Project was divided into 10 phases including demolition of existing facilities, relocation of existing utilities, foundation & superstructure, core & shell & buildout, & expansion for existing cafeteria including outside cafe terrace
Utilized 3-D BIM technology for MEP coordination throughout design
Coordination of MEP trades took 18 months to complete
40% of the total contract budget was dedicated to the highly technical MEP requirements
Building includes point-supported glass facade supported by hanging mullions from Level
Harvey Team:
Vice President: Lohn Zylicz
Senior Project Managers: Dan Dennehy - Brad Williams
Senior Superintendent: Spence Cates
Lead Superintendent: Sam Centilli (Levels 3, 4, 12, Roof & Cyclotron)
Superintendent: Glenn Mcintire (LevelS, MEP Coordination, & assist Spence and Asst. Supts)
Bo Durr: Building Vertical Systems
Assistant Superintendents: Justin Hodges (Basement, Level 2 & 8-11)
Patrick Amalfi (Levels 1, 6, 7 & Cafeteria)
John Amalfi (Bldg. Structure, Site Work, Curtain Wall, Novum Point Supported Glass, Roof & Elevators)
Erik Silvey (Precast Erection & Cafeteria)
Project Managers: Eric Hoffman (MEP Administration, Billings & Change Proposals)
Brett Priest (Exterior Facades, Stonework, Terrazzo, Levell & Cafeteria)
Matt Coscio (Site Work, Permits, Metals, Structure, & Level 4)
Assistant Prolect Managers: Kyle Hess (MEP Coordination (BIM) & Cx)
Corey Anders (Interior Finishes, Doors/Frames/Hardware, RF & Radiation Shielding, Basement & Level 5)
Jason Hogue (Millwork, Interior Glass, Specialties, Levels 2, 6 & 7)
Amanda Coe (P.Lam & Lab Casework, Equipment Coordination, Schedule, & Level 3)
Field Office Manager: Melissa Wemigwans
Prolect Assistant: Diana Mauldin
PROJECT STATISTICS TO DATE:
1,204 days
Almost 3,000 drawings issued
98 drawing revisions issued
1,385 RFis written
3,850 submittals
3,500 people have worked on site with an average of 400 per day
1,307,940 man-hours
600 commissioning tests completed with 1,520 to go
2,200 activity schedule
PROJECT CHALLENGES:
Extremely confined site with very limited lay down area which forced us to place the tower cranes inside the foot print of our building
Project borders two active hospital buildings
Projected design was being completed as building was already under construction
Renovations inside the existing hospital which consisted of 7,000 square feet had to be broken into 38 phases to facilitate extremely limited swing space for hospital staff
Existing site utility drawings did not exist, therefore utilities had to be coordinated and re-located as they were found
Had to re-route existing 30" chilled water lines without disruption of service and then build structure around them
Foundation consisted of both a mat and spread footings due to the relocation of the existing duct bank which included 3 separate feeds that serve an active hospital
Structure was atypical with varying floor to floor heights, structural member sizes & special framing for heavy medica l equipment
Sections of precast had to be installed at night over adjacent working hospital and often out of sequence
Precast panels weighed up to 15,000 lbs and in some cases had to be redesigned due to the limitations of the tower crane capacity
Curtain wall included abnormally large glass panels weighing up to 700 lbs
The cyclotron weighed 45,000 lbs and required special rigging to set it in its final location in the basement
Large autoclaves had to be delivered over a year ahead of schedule so that the tower cranes could be used for installation
Each of the 9 custom air handlers had to be delivered in 5 sections, each section measuring over 10' x 10' x 8' and assembled on site
MEP coordination was taking place before the design of the systems was finalized requiring multiple revisions to shop drawings and some work that was already installed
Methodist has requested early occupancy of several floors requiring an acceleration of the schedule and finalizing core & shell systems much earlier than originally anticipated
Sequence of operations for most building systems have been changed 3+ times, the latest change occurring on January 12, 2010, which required the BAS System programming to be changed, narrowing our window of internal testing
The 227 seat auditorium presented unique coordination opportunities as all A/V, lighting, sound & life safety devices had to be centered in Brochstein's wood panels
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