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Spence Cates - Senior Superintendent - Methodist Hospital Research Institute - Houston TX

 
Methodist Research Institute Photo 1
 
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Project Details:

Methodist Research Institute - Project Team:

Project Manager:
Jacobs Facilities, Inc.

Architects:
WHR Architects Inc: (Lead Architect)
KPF Associates PC: Building & Interior Spaces Architect
Co-Architects: Level 5 Architect

Structural Engineer:
Haynes Whaley Associates

MEP Engineer:
Affiliated Engineers, Inc.

Data, Voice, & A/V Engineer:
DataCom Design Group

Civil Engineer:
Walter P. Moore

Lab Planners:
GPR/Jacobs Consultancy

Landscape Architect:
Kudela & Weinheimer

RESEARCH INSTITUTE FACILITIES

  • High-end conference room & assembly spaces, all complete with video conferencing capabilities
  • State of the art interchangeable animal & human imaging modalities, including PET/CT, SPECT/CT and 3.0T MRI
  • MITIE premiere surgical training facility, including several fully functional operating rooms, da Vinci robots, 15 individual training stations & the A/V equipment to broadcast training world wide
  • 2 full floors, approximately 70,000 SF, of animal Vivarium with ABSL & BSL3 facilities for infectious disease research
  • 2 full floors, approximately 70,000 SF, of open lab space
  • (cGMP) Current Good Manufacturing Practices as defined by the FDA, facility to prepare clinical-grade biological agents and small molecules
  • Cyclotron & hot cell laboratory in basement to facilitate the creation and manipulation of isotopes for use in both research and manufacturing

PROJECT INFORMATION

  • 439,000 Sqft cast -in-place concrete research & manufacturing facility
  • Total project cost: 230 million dollars
  • Total construction cost: 180 million dollars
  • 12 story building with basement &.4 mezzanine floors for MEP services
  • Construction started November 6, 2006
  • Completion in October 2010
  • Project was divided into 10 phases including demolition of existing facilities, relocation of existing utilities, foundation & superstructure, core & shell & buildout, & expansion for existing cafeteria including outside cafe terrace
  • Utilized 3-D BIM technology for MEP coordination throughout design
  • Coordination of MEP trades took 18 months to complete
  • 40% of the total contract budget was dedicated to the highly technical MEP requirements
  • Building includes point-supported glass facade supported by hanging mullions from Level

Harvey Team:

Vice President: Lohn Zylicz

Senior Project Managers: Dan Dennehy - Brad Williams

Senior Superintendent: Spence Cates

Lead Superintendent: Sam Centilli (Levels 3, 4, 12, Roof & Cyclotron)

Superintendent: Glenn Mcintire (LevelS, MEP Coordination, & assist Spence and Asst. Supts)

Bo Durr: Building Vertical Systems

Assistant Superintendents: Justin Hodges (Basement, Level 2 & 8-11)
Patrick Amalfi (Levels 1, 6, 7 & Cafeteria)
John Amalfi (Bldg. Structure, Site Work, Curtain Wall, Novum Point Supported Glass, Roof & Elevators)
Erik Silvey (Precast Erection & Cafeteria)

Project Managers: Eric Hoffman (MEP Administration, Billings & Change Proposals)
Brett Priest (Exterior Facades, Stonework, Terrazzo, Levell & Cafeteria)
Matt Coscio (Site Work, Permits, Metals, Structure, & Level 4)

Assistant Prolect Managers: Kyle Hess (MEP Coordination (BIM) & Cx)
Corey Anders (Interior Finishes, Doors/Frames/Hardware, RF & Radiation Shielding, Basement & Level 5)
Jason Hogue (Millwork, Interior Glass, Specialties, Levels 2, 6 & 7)
Amanda Coe (P.Lam & Lab Casework, Equipment Coordination, Schedule, & Level 3)

Field Office Manager: Melissa Wemigwans

Prolect Assistant: Diana Mauldin

PROJECT STATISTICS TO DATE:

  • 1,204 days
  • Almost 3,000 drawings issued
  • 98 drawing revisions issued
  • 1,385 RFis written
  • 3,850 submittals
  • 3,500 people have worked on site with an average of 400 per day
  • 1,307,940 man-hours
  • 600 commissioning tests completed with 1,520 to go
  • 2,200 activity schedule

PROJECT CHALLENGES:

  • Extremely confined site with very limited lay down area which forced us to place the tower cranes inside the foot print of our building
  • Project borders two active hospital buildings
  • Projected design was being completed as building was already under construction
  • Renovations inside the existing hospital which consisted of 7,000 square feet had to be broken into 38 phases to facilitate extremely limited swing space for hospital staff
  • Existing site utility drawings did not exist, therefore utilities had to be coordinated and re-located as they were found
  • Had to re-route existing 30" chilled water lines without disruption of service and then build structure around them
  • Foundation consisted of both a mat and spread footings due to the relocation of the existing duct bank which included 3 separate feeds that serve an active hospital
  • Structure was atypical with varying floor to floor heights, structural member sizes & special framing for heavy medica l equipment
  • Sections of precast had to be installed at night over adjacent working hospital and often out of sequence
  • Precast panels weighed up to 15,000 lbs and in some cases had to be redesigned due to the limitations of the tower crane capacity
  • Curtain wall included abnormally large glass panels weighing up to 700 lbs
  • The cyclotron weighed 45,000 lbs and required special rigging to set it in its final location in the basement
  • Large autoclaves had to be delivered over a year ahead of schedule so that the tower cranes could be used for installation
  • Each of the 9 custom air handlers had to be delivered in 5 sections, each section measuring over 10' x 10' x 8' and assembled on site
  • MEP coordination was taking place before the design of the systems was finalized requiring multiple revisions to shop drawings and some work that was already installed
  • Methodist has requested early occupancy of several floors requiring an acceleration of the schedule and finalizing core & shell systems much earlier than originally anticipated
  • Sequence of operations for most building systems have been changed 3+ times, the latest change occurring on January 12, 2010, which required the BAS System programming to be changed, narrowing our window of internal testing
  • The 227 seat auditorium presented unique coordination opportunities as all A/V, lighting, sound & life safety devices had to be centered in Brochstein's wood panels